Hualong 5 Axis Stone CNC Bridge Saw CNC 5 Axis Marble Stone Bridge Saw Cutting Machine Fully Automatic Assembly Line

• Customization: Available
• After-sales Service: Provided
• Warranty: 12 Months
• Model NO.: HKNC-400L
• Usage: Ceramics, Granite, Marble
• Application: Machinery & Hardware, Art & Craft, Mineral Industry, Stone Industry
• Source Voltage: 380V
• Automation: Automatic
• Cutting Ability: High Speed
• Control: CNC
• Certification: ISO, CE
• Control System: Italian CNC
• Software: Italy Pegasus
• Max. Diameter of Blade: 400 mm
• Cutting Head Rotation: 0-360°
• Blade Tilt: 0-90°
• Guide Rail: Hiwin Linear Guide
• Nesting: Manual or Automatic
• Lubrication: Automatic
• Transport Package: Plastic Packing
• Specification: 13100x3685x3250mm
• Trademark: BCMC
• Origin: Putian, Fujian, China
• HS Code: 8464109000
• Production Capacity: 50 Pieces/Month

Product Description

CNC Bridge Saw with Conveyors

HKNC-400L is a high-production full CNC-controlled bridge saw designed for the maximum speed in cutting and eliminating all down times for loading slabs, programming jobs and unloading pieces.

The bridge saw is equipped with all of the functionality and versatility of a full 5-axis CNC saw, also equipped with the patented manipulator of the pieces Cut & Move - integrated in a real cutting line that never stops working. An automatic slab loader continuously feeds the machine from the side, synchronized with conveyor belts that drive the slabs through the cutting area under the saw and outfeed cut pieces and remnants from the other side.

 

Main Features
 

1) Automatic loading platform - saving loading time and labor.
2) Quick automatic workpiece positioning thanks to the laser that controls the conveyor belt.

3) Slab position automatically detected by Artificial Vision.
4) Easy to program and operate - It can be programmed remotely, in advance or at the machine control in a few minutes while the machine is cutting.

5) Nesting software for automatic slab cutting optimization, minimize the waste and optimize the processing time.
 

CNC bridge cutting machine with 5 interpolated axes particularly versatile and efficient, suitable for the mass production of different types of marble, granite, ceramic and artificial stone products.

Parameter:
 

Technical Data for HKNC-400L
Diameter of saw blade	ø350-ø400	mm
Carriage stroke (X-axis)	3500	mm
Carriage stroke (Y-axis)	2000	mm
Loader size	3076 x 3000	mm
Main conveyor size	12290 x 2100	mm
Output conveyor size	8490 x 2100	mm
Blade rotation speed	0-3500	rpm
Max. cutting thickness	80	mm
Max. lifting stroke	250	mm
Max. lifting weight by sunction cups	200	kg
Power of main motor	15	kw
Power of cutter frame reciproctating motor	2	kw
Power of crossbeam shifting motor	1.1	kw
Power of hydraulic station motor	2.2	kw
Power of lifting motor	0.85	kw
Gross power	24.75	kw
Water consumption	2	m^3/h
Gross weight	13000	kg
Dimensions (L x W x H)	13100x3685x3250	mm

 

 

Detailed Information For Spare Parts

Control system:
Italian ESA CNC control system with touch screen for computer setting and controlling easily and visiable. Make your complicated work easily and high effficience. No need to switch from PC to machine frequently.

Digital Servomotor:
Italian digital servomotor. Using a kind of permanent magnet brushless servomotor with intergrated drives, designed to achieve total digital integration with ESA CNC control system, creates a reliable controlling power for X, Y, Z, A and C axes.

Cleaning Group

Allows the surface of the cutted pieces to be cleaned before they are packed

Electro-spindle
High quality Electro-spindle controlled by an inverter allowing the adjustment of revolutions from 0 to 6000 rpm, so granting the use of blade and diamond tools such as a core drill or milling cutter. The tool change is of manual type.

Linear Guide
Hiwin linear guide used on crossbeam and carling for high precision of cutting and long lifespan.

 

 

Slab Image Capture (Optional):

The application allows to acquire and process the slab photo, by correcting the lens distortion and rectifying it. Through the acquired image, the shapes can be arranged on the slab avoiding material imperfections while identifying the nervures that need to be machined; it is also possible to qualify the slab edge geometrically.

 

Software - Pegasus CAD/CAM
Brand: Pegasus
Original: Italy

* Easy to Use -- Very user-friendly, it does not require any advanced computer skill.
* Reliable -- Frequent updates and high-quality support.
* Powerful -- Different modules and tools for plenty of technologies and machinings.

Slab Thickness Detector (optional)
Origin: China:
System to automatically detect the thickness of the slab.

 

Blade Presetting Unit (optional):
Automatically measuring blade diameter and diamond tool

Vacuum Manipulator (Optional)

Move the cutted pieces for optimizing cutting and slab usage.

Stop & go unloading system

Automatic blocking system which, by laser, allows the advancement and stop of the pieces up to the edge of the belt.

 

Galvanization (Optional)

Galvanizing can prevent the immersion of air, water and other corrosive media to steel, improve the corrosion resistance of the
machine, enhance mechanical strength, and extend the service life.

  

Application fields:

Stone cutting production line has various applications in the stone processing industry. It produce a wide range of stone products, to meet the needs of different sectors and customers.
*Stone Countertop Manufacturing
Marble stone factory line can cut and process stone slabs to create high-quality stone countertops for kitchens and bathrooms.
*Stone Flooring and Wall Tile
Marble stone assembly line can cut and process stone slabs to manufacture floor tiles, wall tiles, and other interior decorative materials.
*Stone Sculpting
Marble slab production line can engrave and sculpt stone to create various art pieces, textures, and decorative designs.
*Stone CNC Projects
Marble countertop stone cutting production line can meet the requirements of large-scale stone projects, such as countertops, fireplaces, columns, and more in hotels, residential, etc.

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